What is a force main?

A force main is a pressurized pipe that pumps sewage from a lift station to the next point in a collection system, instead of letting gravity carry the flow. Because pumps push the water into it, a force main runs completely full, with no air space above the wastewater the way a gravity sewer has. Pumps cycle on and off, so water already in the pipe can sit still for hours between cycles, waiting for the next run to push it forward. A full pipe, no air, and long stretches of standing water: that combination is what makes a force main a common place for hydrogen sulfide (H2S) to build.

Why do force mains make hydrogen sulfide?

Wastewater carries dissolved oxygen when it leaves a building, and the bacteria living in it use that oxygen first. With no air space to replenish it and hours of detention time between pump cycles, a force main lets that oxygen run out quickly. Once it is gone, the same bacteria turn to nitrogen compounds such as nitrate, and once nitrate is exhausted they turn to sulfate, which is present in ordinary wastewater. Stripping oxygen from sulfate leaves dissolved sulfide behind, and because the main is pressurized, that sulfide has nowhere to escape and stays in solution rather than off-gassing inside the pipe. Only when the flow reaches the receiving manhole, where pressure drops and the water turns turbulent, does the dissolved sulfide convert to hydrogen sulfide gas. That same spot is where the gas meets wet concrete or steel above the waterline and, through a separate bacterial reaction, becomes the sulfuric acid that corrodes the pipe crown and the receiving structure. The smell and the corrosion both surface at the discharge end, even though the chemistry ran its course somewhere back along the main.

How can you tell a force main is the source?

A few patterns point back to a force main rather than the lift station or the gravity sewer downstream. Odor complaints cluster at the discharge manhole, not the lift station, because that is where dissolved sulfide finally converts to gas. Corrosion shows up on the pipe crown and the manhole walls above the waterline at that discharge point, not evenly along the route. Complaints also tend to follow the pump cycle, a burst of odor shortly after the station starts, as the oldest water in the main finally arrives. None of these alone is proof, but together they distinguish a force main problem from a gravity line issue, a wet well problem, or a blockage closer to the source.

What should you measure?

Confirming a force main as the source starts with a few measurements at the discharge end. Headspace hydrogen sulfide, read in parts per million (ppm) above the water at the manhole, shows how much gas is coming off the flow. Dissolved sulfide, measured in the water itself, shows how much is still in solution and available to off-gas downstream. Detention time, calculated from pump run times and the pipe’s known volume, shows how long the water sits between cycles, the variable driving how much sulfide has time to form. Temperature matters too, since warmer wastewater speeds up the reactions behind it.

What are the options?

The right approach depends on the main’s length, its detention time and what a utility already has in place.

Option How it works Falls short
Iron salts React with dissolved sulfide to form a solid, pulling it out of solution before discharge Treats sulfide only after bacteria have already made it; dosing must track a shifting load
Nitrate Gives sulfate-reducing bacteria oxygen to use before they turn to sulfate Passes downstream with the flow rather than being used up
Air or oxygen injection Adds oxygen directly to the pipe through diffusers or a compressor along the route Needs equipment and power along the route, which most force mains do not have
Supplying usable oxygen at the lift station An inorganic compound carries oxygen to the bacteria already in the wastewater, dosed at the station so the whole main downstream becomes the treatment zone Depends on a dosing point with water and power at the station; a biological program, not a fix for a failing check valve or an undersized main

Iron salts and nitrate work at the point they are applied, and air or oxygen injection can reach a main with the right access points along its length. Where a main is fed from a single lift station and injection equipment along the route is not practical, dosing usable oxygen at the station lets the whole main downstream act as the treatment zone instead of treating the discharge end after the fact.

What do we do?

We dose DRP Accelerator, an inorganic compound that carries usable oxygen to the bacteria already living in the wastewater, as far upstream as water and power allow, which for a force main is usually the lift station feeding it. We add no bacteria and no enzymes. With oxygen available, the bacteria take it first instead of stripping it from sulfate, so the hydrogen sulfide that would otherwise reach the discharge manhole is not formed. We call dosing this far upstream AerobicShift: the force main becomes the first stage of treatment instead of a pipe that only carries the problem downstream. The accelerator is consumed as the bacteria use its oxygen, so nothing of it is left in the water by the time the flow reaches the discharge end. It is not an oxidizer and does not attack metals. It is a monthly service we run and measure, with no chemical additives and no capital purchase. For the lift station side of the review, see the lift station H2S control page; for hydrogen sulfide control across a collection system, see H2S removal.

Summary

  • A force main runs full and under pressure, holding wastewater for hours between pump cycles while bacteria use up dissolved oxygen, then nitrate, then sulfate.
  • The resulting sulfide stays dissolved under pressure until the flow reaches the receiving manhole, which is why the odor and the crown corrosion both show up at the discharge end.
  • Iron salts, nitrate and air or oxygen injection each address part of the problem at the point they are applied; dosing usable oxygen at the lift station lets the whole main downstream become the treatment zone.